How to making?
Belt Making Progress
Belt, which appears in our life every day, all people need one or more belts in their wardrobe
These Belt could be in different shape, different color and different size. Also it could be either functional or decoration, especially women’s belt, there are a lot of choices.
Women’s belt could be divided into several different types, buckle belt, waist belt, or Braided belt and so on.
THE K FAMILY OF BELT TEAM focuses on details because they strengthen the product without interrupting the wearability. Details like leathers, hardware, stitching, handmade, ethical manufacturing process, contrast leather and stitching in various thickness, length and colour, add value and function to the design. besides handmade craftsmanship bags, we also research new ethical materials, new ethical belts.
Hardware selection and creation
Hardware is the most important part for belt. Most of belt hardware is functional to control the fastening of belt and also used to adjust the size. Decoration hardware can also be added to belt. An eye-catching hardware could be the soul of a belt, it can improve the outlook of belt and also attract more people to buy it.
THE K FAMILY FACTORY is with full range of hardware shape and size available. It could be round, square, and other special shape. Hardware material could be metal, resin, wood and plastic.
For hardware colors, leather covered, coating and plating colors are all available. You can choose whatever you would like.
THE K FAMILY FACTORY is also open to customized hardware, and most customers will do customized hardware for their belts, such as a metal brand buckle or some special elements could stand out the specialty of their brand. All we need is a hardware spec with overall shape, measurement for each part, such as width, length and thickness. We will make a 3D drawing to confirm the outlook and structure and then proceed making correct hardware mold once 3D drawing approved.
Buckle belt always with a buckle on the end, the buckle could be any shape like square, round or any other customized shape. Buckle belt is the most widely used among peoples in different ages, The buckle could be functional to control the size or just decoration.
Waist belt is often used for decoration. It could be very thin or wide to be tie on the waist. Almost each women has one waist belt, it is also a good choice to match with your dress and suit. Waist belt sometimes are without buckle, they could use other ways to fasten. Thin belt could be tied as knot, which is also more fashionable, wide waist belt could be with lace up construction to control the size.
Braided belt always made with braid upper, it could be casual type to be used as a normal belt, also could be decorative as a waist belt. Braided belt is more classical with its special braid technology.
How to Making Belt?
The manufacturing process of different type belt is the same, it involves individualtasks among several departments within the factory.
The belt making process starts with cutting materials. All production materials will be confirmed before production.
Belt are generally hand-cut into different pieces, every part for every size needs its own pattern pieces.
On this stage, material usage and wastage is the most important that need to be controlled, our workers are with decades of cutting experience, they have a good knowledge on how to cut the material with the most usage and less waste.
Besides material cutting, some hand-work like skive edges, gauge marking are finished here before moving to stitching department.
Technology like print, stamp or embroidery are made after shoe cutting finished.
Once the materialare cut, the stitching department takes over.
In the stitching department, the operations are divided into simple steps, leather pieces are stitched together. First the upper, then the lining.
After both upper and lining have been stitched together, the seams are neatened and loose thread are trimmed.
Once main part of belt finished, next is to punch holes for buckle, holes are often punched by machine to keep all the holes are consistent with the same size and shape. The last step is to add metal buckle on the belt for fastening and length adjustment. Then a complete belt finished and ready for inspection.
When a complete belt finished, it will be cleaned and trimmed, then ready for inspection.
Quality control is a process which customers seek to ensure that product quality is maintained or improved. THE K FAMILY FACTORYQC team will do quality control for all products made, some of our clients will assign a third-party for final inspection after production ready.
Quality control help you determine the overall quality of your order, and determine the need to issue corrective actions before any products leave the factory. It also minimizes the amount of costly product defects. Inspections can detect merchandise containing non-standard or non-compliant components.
THE K FMAILY FACTORY team recommends the International Inspection Standard to determine the number of units that will be randomly selected for evaluation. Shoes are checked against a detailed inspection plan for appearance, applicable functionality, packaging integrity, workmanship, and your specific requirements. Discovered defects are classified as major, minor, or critical depending on inspection plans. If you have your QC standard and procedure, we will concern to follow your documentation.
And there are several types of inspections available throughout the production process. In-Process and Pre-Shipment inspections. As one of the longest serving inspection companies in Asia, one of our Inspection Manager are very capable to help choose the best source inspection service to fit your requirements.
Once Inspection finished and approved for shipping, our workers will pack belts with cotton bag and put into carton for shipment.
The completed belt will be with a tissue paper wrapped on hardware to prevent it from scratch and put in an cotton bag and some anti-mold desiccant will be included inside the bag to prevent it from moldy. Packing varies from brand to brand, product to product, it provides protection against atmospheric moisture, dust, damage, shocks. A completed belt packing is consist of several items
Quality, respect and an ethical approach to manufacturing in THE K FAMILY FACTORY is an integral part of our DNA. All our products are made using ecologically friendly materials and sustainable processes.
THE K FAMILY FACTORY are ready to accept your requests in terms of product customization, sizing and monogram printing, offering a unique and exclusive specialized assistance.